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The Tube Laser Manufacturing Revolution

Dec 5, 2024

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Many of us have heard of tube laser cutting but few truly understand the extent of the revolutionary solutions that can be achieved with creative tube manufacturing techniques. Continue on for a simple visual reference on the what is made possible with tube laser cutting...


  • Increase the quality, accuracy and consistency of your components

  • Improve ‘Lean Manufacturing’ by not holding semi -manufactured parts in stock, less storage and less handling

  • Reduce the need for making assembly and welding jigs, no cost for building or set up time

  • Create the ability to flat pack saving on shipping and storage costs

  • Eliminate or minimise set up and tooling costs

  • Reduce management and focus your time where it counts


conventional methods vs tube laser cutting

Stats show using Tube Lasers can reduce time on each part by 49% and cost per part by 31% compared to conventional methods.



The Possibilities with both Bend and Connection Innovation


tube laser bend innovation
tube laser connection innovation

ES3 Success Stories in Tube Laser Cutting


“As manufacturers of Agricultural Machinery, we have traditionally used very conventional methods to process our hollow components: sawing, plasma-cutting, drilling, etc. and considered these to be cost-effective. But we are changing. Having now experienced the accuracy, uniformity, and versatility of having components Tube-Lasered by ES3, we are looking for more opportunities to save time and money using this fantastic process. The excellent design support, the willingness to do small batches and fast service provided by ES3, has proved to be a winning formula for us. Thank you ES3!”

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Palmerston North Customer



"Back when our business was in its infancy we were struggling to manufacture our lifts fast enough and efficiently enough to meet the demands of the market. A chance discussion with a friend led to an introduction to ES3 who showed me some images of samples of what they could do with their amazing 3D laser machines. Instantly I knew this was going to be a game changer for us, the answer to all of our manufacturing problems! So we immediately redesigned our entire lift structure so it could be made by components cut by ES3 and we were off. Many years have passed since then and thanks to ES3 and their amazing service and co-operation with our requirements, our company has grown to lead the market in making the highest quality residential elevators available in NZ. We couldn't have done it without ES3 and they continue to be a key partner in our evolving business."

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Tauranga Customer




Are you using Tube Laser cutting capabilities to its full potential?

  • Yes, we use bend and/or connection innovation

  • No, there are many more way we could use tube laser cutting



Learn More

  1. Check out our other post on the potential of our Nukon NK-T160

  2. Watch the Trumpf Innovative Tube Constructions Video

  3. Follow USA based Precision Tube Laser on Instagram

  4. Download our Tube Manufacturing Revolution flyer to show you team




Get in touch with ES3 to start using tube laser cutting services or find out how you could more effectively use them.

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